why american brands are switching to corrugated

Corrugated packaging is becoming a vital component of sustainable logistics as U.S. brands revamp their shipping methods to achieve ESG goals.

Schaumburg, Illinois Jun 9, 2025 – As U.S. companies strive to lessen their environmental footprint and meet ESG targets, corrugated packaging is quickly becoming the preferred choice for more environmentally friendly shipping. Corrugated boxes, which are made of recyclable and biodegradable materials, provide businesses with a viable route to sustainability without compromising effectiveness, robustness, or affordability.

The global market for corrugated packaging is projected to exceed $93.2 billion by 2027, and American companies are actively switching from single-use plastics to recyclable, multi-depth box designs to satisfy consumer demand and adhere to regulatory requirements.

Corrugated boxes are made from sustainable, biodegradable fibers and can usually be recycled up to seven times. Their light weight and strong structure help lower carbon emissions during shipping, while adaptable multi-depth designs improve material utilization. These qualities make them a crucial component of environmentally friendly shipping strategies for U.S. businesses looking to lower their carbon footprint and lessen landfill waste.

Key Highlights:

Consumer Demand Fuels Shift: 73% of Gen Z and Millennial consumers favor sustainable packaging and are prepared to spend extra for it.

Corporate Commitments: Among the prominent businesses promising 100% recyclable packaging by 2025 are Amazon, Walmart, and Unilever.

Cost & Carbon Savings: Lighter corrugated packaging lowers shipping costs and emissions.

Design Versatility: Multi depth boxes reduce material waste and inventory requirements in the retail and eCommerce sectors.

Segment Analysis

By Packaging Type:

  • Single-Wall Corrugated Boxes: Most often used for retail shipments.

  • Double/Triple Wall Boxes: Best for heavy-duty protection and industrial shipments.

By Application:

  • eCommerce & Retail

  • Food & Beverage

  • Consumer Electronics

  • Home & Personal Care

  • Apparel & Footwear

By Strength:

  • Standard (32 ECT) for common applications

  • Heavy Duty (44-48 ECT) for fragile or bulky shipments

The strongest adoption is seen in end-use sectors like food & beverage, eCommerce, consumer electronics, textiles, and personal care.

Sustainability + Strategy = Competitive Advantage

As plastic packaging restrictions are implemented at the state level in California, New York, and Washington, businesses are adapting their operations for the future by redesigning their packaging. The appeal of corrugated packaging for forward-thinking logistics leaders is further enhanced by its suitability for automation and circular economy models.

In the meantime, domestic producers like Georgia-Pacific LLC, International Paper, WestRock, Dia Packaging and Pratt Industries are increasing their operations with digital printing technology, smart box optimization, and recycled content lines.

The transition to is more than just a compliance measure; it gives American businesses the chance to stand out, lower expenses, and improve their environmental standing. Early adopters are positioned to take the lead not only in logistics but also in terms of income and reputation.

Media Contact

DIA Packaging

(888) 269-3717

20020 E Grant Hwy

Source :DIA Packaging

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